How to torque rzr secondary clutch. scale of 1-10 it is a 2.

How to torque rzr secondary clutch Rollers/clutch arms do not look good on ours either definitely some strange wear going on. After aligning belt, shifting is smooth. Spring is rated as a 105/185 Mar 21, 2022 · In this video we go over how to install your AA clutch kit into the Pro-R 4 Cylinder RZR model. Direct bolt-on, easy installation. This last time I made it 400 miles and blew a belt, so I took off the secondary and opened it up, and of course nothing left of rollers and clips, helix is pretty chewed up. Thanx in advance. Built like a tank and still running strong. 25X70 with an 8. 3) Secondary spring has two purposes. Figure C. Jun 2, 2023 · The torque should be 45 ft-lbs or so. New to RZR world, so apologize if its been asked 100 times before. 4) Increased rate does not provide additional belt squeeze. It’s a standard right-hand thread. Remove the clutch cover bolts. Mar 20, 2020 · Next, remove the secondary clutch. T. So you either have to wrestle the belt off or remove one of the clutches. Oct 14, 2009 · The Angle(taper) of the sheaves in the Secondary Clutch partially controls the belt pressure as the Drive belt is being pulled into the sheaves. 4. No matter how upgraded your rig, our clutch kit will help you get more out of your RZR. Save Share Jun 18, 2019 · I’m finally getting around to installing the round rollers in the secondary clutch on my 2018 Rzr 900 trail. May 24, 2018 · What is the secondary clutch retaining bolt torque spec? Do you use blue loctite on is as well? Jan 14, 2016 · Couldn't find torque specs in my manual for Primary and Secondary clutches. May 3, 2022 · Today we Change the Primary and Secondary Clutch on a 2019 Polaris RZR 900. I-6. Had to add (2) shims to driven clutch to align belt and stop driven clutch from spinning when in park and neutral. I need to re install after replacing inner & outer clutch cover assembly. The bolt was torqued to Jun 21, 2019 · Clutch Cleaning and Torque Specs Jump to Latest 2. Recently I've been having issues with my CVT clutch smoking the drive belt on my 2020 Polaris RZR Pro XP and just not having any traction when in low gear an Sep 18, 2013 · 2016 XPT 4 - PRP GT seats, Shock Therapy Stage 4, S&B Particle Separator, Desertcraft clutch fan and intake relocation, Lowrance HDS7 Gen3 GPS, SxS windshield and rear glass, Light bar, Method Standard wheels with Maxxis Liberty tires, ISOTA rear box, Rugged Radios, Weller Oil cooler. Need t Feb 7, 2023 · www. Oct 13, 2020 · Is there a trick to hold secondary while applying correct torque to the bolt? Some have used a ratchet strap wrapped around it. Dec 30, 2013 · Its super easy. I can find all kinds of info on clutch torque, ( 96 lbs, 90 lbs, 40 lbs, & 17 lbs ), but not sure which one is for 2014 570 LE. Running out of diy ideas before it visits the Polaris dealer Aug 10, 2022 · Does anyone know what size shims are used behind the secondary clutch? I'm working on my sons rzr 800s. 45 min start to finish. I-4. The only remaining Sharpie marks were on the very center hub and that 1/4" welding fillet that joins sheaves and hub. The functioning of this spring is quite similar to the one in the Primary Clutch. I pulled my 570 prop shaft out the back, and in the process I had to remove the drive clutch. I believe that it is 55fps but I wanted to be certain. 4 mL Loctite® 620™). Use a 15mm socket to remove the retaining bolt. be/QjPUnYEX2O0Get this Duraclutch R-Series ATV Clutch Kit HERE: https://www. This diagram contains great information, and I’ve high-lighted key points of interest. Both of these will need to be removed. These 400 miles were easy miles . https://hunterworks. Kit includes a Primary, Secondary, Belt, Belt Removal Tool, Blue Loctite, Shims, Decals, Instructions Apr 24, 2008 · drive clutch bolt torque Don't pay any attention to what polaris says. First time it destroyed my clutch plastic cover. Actually replacing the shaft will be fairly easy. No need for belt tension limiter set screw and lock nut, they are gone. Jul 2, 2018 · We use the SLP clutch tool wedged against the frame to hold the secondary in place while torquing. Drive Clutch Bolt (All 2007 - Current CFI) 80 ft-lb(108 Nm) Driven Clutch Bolt 17 ft-lb(23 Nm) Team Helix Fasteners 60 - 80 in-lb(7 - 9Nm) P2 Nov 10, 2020 · My clutch is not "down shifting" properly when I hit the throttle while cruising. Smooth, Responsive, Durable. Learn how to install your new upgraded PRO XP primary and secondary clutch - from 2020 to present, detailed explanation corresponds to Harvey's MotherClutche Aug 18, 2023 · This transfer of power allows the vehicle to accelerate and maintain speed. On both sheaves the Sharpie markings were worn off. SOLD!!! 2012 RZR 570, with most of the accessories Oct 3, 2022 · I could hear driven clutch start spinning when putting car in neutral and when in park. Original noise/issue was rattle like noise in clutch when I let off gas. Once we have it all the way in place, we’ll take a little bit of Loctite and apply some to our secondary clutch bolt. Depending on how we design the clutch, we can increase the machine’s max speed, horsepower, torque, or some combination of the three. machine should not move at idle, unless your idle is waaaay to high. . found it on skid plate. The clutch on the Polaris RZR has two sides: the drive or primary clutch and the driven or secondary clutch. Install the Belt [21:14] When installing this belt, make sure that you can read the writing on it. As a rule, with OEM belts, the part numbers should read left to right. com/inc/sdetail/56301/288854 In this video, Todd demonstrates how to torque a Hunterworks Pola PRO TIP: Prop a ratchet extension (or something similar) between the drive clutch assembly housing and the chassis to prevent the clutch from rotating as you torque it. 70lbs seems to be the most common but also seems to be on the high side. Premier Clutch, Inc. Just cant find an torque specs aside from the main bolts at 40 for the primary an 17 for the secondary. May 13, 2015 · 2014 - RZR XP 900 Stealth Black--Pro Armor Harnesses --Fuel Customs Intake --UTV Giant Cage --UTV Giant Doors --Trail Bright 30" 180W Light Bar -- Alba Switch Plate -- PitsterPro Middle Seat -- Dalton Clutch Kit Alum Rivets w/3 set screws (not yet tested) -- Skat Trak 26x12. 95. Both have four high-lubricity rollers and pins, enough for two rebuilds. Ex. They usually come right off. Like flooring your car locked in top gear. Install the secondary/driven clutch assembly. I had to remove 5 to get it to align correctly. Clean & reseal the case - install trans. less. Install the secondary clutch on the transmission input shaft. Re-install the belt using the factory tool. This is necessary in order to ATV Parts Pioneer Harvey guides you through installing your upgraded Mother Clutcher HD Primary clutch on your RZR 1000You can do this yourself with simple, Mar 7, 2021 · Take off the clutch cover, and it will answer your question for you. Secondary still spinning at idle. This is where I establish my upshift and backshift patterns. I rode for about 8-10 hours a weekend ago in low on technical terrain and never had an issue even during extreme torque loads going up steep hills. With vehicle in neutral spin the secondary clutch until the belt climbs to the top of the secondary and the belt free-spins on the primary Feb 9, 2020 · Hello everyone, How do you tell if you have the correct torque on the secondary clutch bolt when the clutch keeps spinning? Why don't they make a tool to hold this from spinning or do they ? And the tool to spread it to get the belt on, sucks. And as said earlier, THIS IS a personal preference. Feb 7, 2015 · Take bolt out of secondary, add washer, put bolt back in. Remove the secondary and clean and inspect the shaft. mine was wrong from new also. This video shows how to check and how to correct the clutch alignment using the business card method on the 2018+ Polaris Ranger 1000, XP, Crew, Northstar, Feb 17, 2023 · Here are the Torque specs for those of you with a torque wrench. Oct 25, 2023 · I am constantly having issues with the secondary clutch in my 2018 rzr xp 4 1000. According to the '18 Xpt dynamics service manual, 96 and 42. Rear mesh screen. 9 bolt. Step 9. 1 May 4, 2021 · The CVT system in powersports applications is made up of 3 major components. Has rattle in clutch. If you don’t Mar 19, 2014 · I have a Rzr that came with STM clutches and i am trying to change the belt. com/polaris_xp_1000_1000sIn this video, Todd is talking to customers who have bought the Hunterworks Clutch Jul 27, 2012 · changed a belt on my 2012 rzr 4 and when i took it for a drive it was grinding going into gear. scale of 1-10 it is a 2 if you have the tools. To remove the primary, you will need a clutch puller tool, which is available from EPI for $39. com Oct 23, 2023 · While in Sand Hollow, the rear section of the prop shaft broke at the u-joint / yoke. Internal Torx for clutch mounting bolt, set deep into cover bushing. Mar 23, 2008 · re-doo my rzr would hit 30mph in 100 feet with stock clutch when i get the holz racing springs installed i will run the same 100 feet and tell you the results. Now we’ll put the belt on the secondary. After searching and searching for answers, I found your post. May 10, 2021 · Have a 2010 RZR 800. The dealer placed the bolt back in with blue loctite and a new plastic clutch cover. Aug 3, 2018 · XP1000 17 Secondary Clutch Shims Jump to Latest 10K views 4 replies 2 participants last post by Jimdawg185 Aug 9, 2018 Mar 12, 2021 · Use a screw driver or a small pry bar to wedge against the secondary to hold it while you torque it with a torque wrench. Basically lift car, pull shock cover, old clutches and then the opposite Nov 10, 2015 · It does it in high and low. I wound up installing one thin shim in the end. Jul 30, 2022 · HOW TO Install Duraclutch R-Series Kit #15-539 HERE: https://youtu. 8 rating, and a bolt of that rating shouldn't be torqued beyond 55 ft lbs, with the ideal torque spec in the 40-45 ft lb range, hence the service manual's spec of 43 ft lbs. long story short forgot to put spacer behind secondary. I need to either bring the primary outward or move the secondary inward. One to provide side pressure (pretension), and secondly to provide (rate). #1 - The drive clutch bore tape MUST be clean and DRY ( like wipe with brake cleaner dry ) and the crank taper MUST be clean and COMPLETEY dry. You don't want it loose so that vibration can loosen the bolt. We also show you what a failed Primary and secondary clutch look like. I'm looking at the clutch alignment now and it appears as if the belt is riding on the outside (not engine side) of the primary. com. 1. Figure B. was there 2 are just one. Dec 11, 2012 · It does both, the roller goes up one side of groove and back on the other side. Supposed to be more reliable. But when in open areas under throttle at speed it bounces off the rev limiter. 👕Merch: http://shop. Does anyone know the torque spec on the bolt that holds the secondary clutch on? Just wondering what i should torque that to when I put it back on? I see the 2015 service manual says 38 foot lbs. Apr 21, 2021 · How to rebuild and replace the wearables in your CVT clutch system on your Polaris RZR. Polaris lower doors, fang light kit, trinity stage 5 exhaust, evo blow off valve. Apr 13, 2013 · Not everyone has an HD secondary like shown in the video. Oct 14, 2009 · SECONDARY(driven) CLUTCH OVERVIEW This discussion is geared ONLY toward the Team Roller Secondary clutch and not the Rapid Reaction Clutch. Remove it and then the inner sheath. This clutch puller can be used on many different Polaris vehicles. EPI Performance Clutch Kit install on a RZR Pro XP 2020Check out our Clutch Kits! https://epiperformance. The service manual says 200 ft lbs on the spider, and 90 ft lbs on the cover plate. I. May 4, 2018 · Primary clutch bolt torque Jump to Latest 13K views 1 reply 2 participants last post by PaulK May 4, 2018 The new DURACLUTCH R-Series Kit #15-570 for the 2015 RZR 900. You will need a secondary clutch removal tool or make one. Introducing the STM Tuner Secondary for the new 2022+ Polaris RZR Pro R models! This secondary features an all billet construction and is capable of using compression or torsion springs with different spring rates, while featuring the STM style GEN1 style helixes. Eng & trans dead on. technical tips relating to Polaris RzR secondary clutch maintenance, repair and upkeep. 2) Smaller helix angle means more belt squeeze slower up shift. His rzr always shifts hard and has a lot of belt noise. About an hour after while out on trails I started hearing a sound like belt was coming apart or slipping. Again, having the vehicle in gear will help. The key to success is two fold. In the RZR, the Secondary Clutch has 2 ramps spaced around a round surface, which I have pictured below. Nov 17, 2014 · General RZR. We’ll remove this snap ring, remove our shims, and grab our outer sheath. 5x12 on 8" 4+4 Nov 1, 2019 · The secondary clutch retaining bolt is M10X1. Simply hold it in place, insert the center bolt, and tighten it to 96 foot-pounds of torque. Mar 31, 2022 · Remove the six clutch-cover bolts and remove the clutch cover. Just need the Polaris clutch removal tool. Apr 7, 2017 · Got my new 2017 and it is "creeping" in low and reverse. Apr 2, 2021 · Weighs about 12 oz. Figure A (All drawings courtesy of Polaris) the shift. Torque the secondary clutch to 40 ft/lbs. Removed cover and belt appers ok. May 31, 2020 · I was checking the clutch and blowing them out, and noticed the wear. Spent good money on a SDI alignment tool. Polaris used this style on the 2010-2011 RZR 800. If someone can help, was going to call STM in the morning but if you have a idea Jun 1, 2011 · Does anyone know the torque specs on the primary and secondary main bolts? I can not find a for sure anwser even in the service manual. By looking at the aluminum plate behind the clutch it doesn't appear there is a way to adjust center to center on the clutches, but the belt seems tight. Replacing anyway because its new to me. Here is a parts breakdown of the secondary clutch Polaris used on the 2008-2009 RZR. The most important point of the diagram is how the “Contact Patch” changes between the sheaves of the primary clutch and the drive belt. 5" swamp lites, sport roof, front and back tinted glass, snorkel your atv snorkels, Trail Armor rear fenders, 900 XP front fenders, roof mounted audio, SLP doors. If I had to remove a clutch to replace a belt, I would remove the secondary. But I know the 2nd is "torque sensing". It will be nice to install our through hardened and nitrocarburized weights as they don't wear nearly as fast. Looking at some things online I’m still seeing 43lbs listed. In the video, you’ll also learn how to do a secondary clutch installation on the RZR. Had 8 shims in the secondary. Drive in low under normal conditions wouldn’t cause it, however, sustained high rpm under high load, or heavy throttle could cause the belt to slip on that part of the secondary, overtravel would dramatically increase the problem, as would water in the clutches Aug 11, 2020 · Remove the Secondary Clutch Bolts [3:00] Now we’re ready to remove our secondary clutch. Clutch removal with EPI Primary Clutch Puller - PCP-24Clutch Puller: https://epiperformance. Garage Products bushings. RZR / Ranger 900 / 1000 clutches are located near the driver side shock. What model again? 17lbs on my secondary. The alignment being off was part of the problem of the clutch wearing out early the other part was the pucks. Tried lower torque on primary - secondary still spinning at idle. Before taking the clutch apart, be sure to mark the stationary sheave, moveable sheave, helix and cover with a reference mark. duraclutch. Then you can get the clutch off and deal with the bolt. How do you open the secondary clutch on a Polaris? Opening the secondary clutch on a Polaris typically requires specific tools and knowledge. 3 MB Views: 404 2022 RZR Turbo R4 Ultimate Tear It Up. So I pull over and remove cluch cover. 22 MTT. Tried the add/remove secondary washers. Jun 12, 2020 · If you have overtravel in the stock configuration, which can happen, then you can install a thicker limiter washer to correct it. A, I cheat and use the impact). Includes. Make sure you put it on the exact same way it came off. Right now the top of the belt is flush with the top of the secondary clutch. You must prevent the clutch from turning by using a cheater bar or a long screwdriver. com/homeThis video describes how and why the "top hat" on a secondary clutch on a Polaris RZR from 2017-2020 on RZR 900, 1000S, Gener Installing the Drive Clutch on a Polaris RZR 900 XP. Some machines have a clutch tool in the tool kit to spread open the secondary clutch (clutch on the transmission) and loosen the belt. Wife now happy. the springs are team springs and team helped polaris with the stock clutch so it should do good. RZR / Ranger 800 models are located behind the seats. They are not torqued as high as the primary when reinstalling. i put the one i found back in there and now it works fine. talen Oct 6, 2009 · After I get the RPM’s where I want them, THEN, I start with the Secondary Clutch. Mark the drive belt’s rotation direction so it can be installed in the same direction, then remove the belt. com/inc/sdetail/96685/96895This video shows you how to take the primary clutch apart on a Polaris Ranger XP `10000 new Body Style 201 Jan 16, 2019 · The hardest & timely part will be removal / installation of the trans. Jump to Latest 21 - 34 of 34 Posts. 6K views 4 replies 5 participants last post by 442raceRZR Jun 22, 2019 Team TIED aftermarket secondary clutch with the helix removed. Apr 10, 2017 · Step by step process of installing an Aftermarket Assassins clutch kit on your RZR XP Turbo. Put in neutral, chauk tires, jack up rzr, remove bottom shock bolt for clearance (don't lose bushings), remove clutch cover, remove belt (look at which way the lettering is facing) secure primary so it can NOT turn clockwise (super important!!), remove primary Feb 8, 2013 · 2009 standard rzr, TSI Turbo with CP pistons, P/W crank by Crankworks, Team/MCX wide ratio clutch,+5 lt kit with 1. I-5. It will slide off the Transmission shaft When removing the Secondary Clutch, there may be Jan 19, 2019 · https://hunterworks. Does anyone have a shop manual for the 2014 so I can be sure I am using the right torque for the right clutch Oct 2, 2018 · Yes blowing them out with air, and I checked bolt torque it is good everything is like it should be i had someone tell me that maybe the little gasket that goes with the Clutch cover since I lost it a trip or tow ago that maybe it sits in that much farther when I tighten it up. Can't shift the thing. STEP 3 Remove the rearward-driven or secondary-clutch retaining bolt. Besides the actual (metal) inner clutch cover will I need any other parts needed? Any advice on the removal? This is on a 2020 RZR XP4 Feb 15, 2021 · Put it back together and the same result. Are the torque specs on a 2021 still 140 on primary bolt and 43 on secondary? Mar 31, 2022 · Prices are $60 for the secondary roller kit and $65 for the 2016–2017 secondary roller conversion kit. This package is sure to help increase lap time! This is the most commonly used CVT Clutch Kit for the Polaris RZR 170 in the Lucas Oil & Dirt Series Class. Getting it somewhere in there is fine. com/inc/sdetail/56301/142421There is a link to the Hunterworks Polaris RZR Alignment tool. if your secondary is moving at all under idle, then your secondary needs re-shimmed. com/How to remove a Polaris RZR or Ranger Secondary Clutch Jul 14, 2019 · https://www. hunterworks. comLink to Torque Toolhttps://www. Jan 27, 2006 · Lets talk about the secondary clutch 1) Larger helix angle means less belt squeeze faster up shift. These are the Primary Clutch, the Secondary Clutch and the Drive Belt. This is our first attempt at a "how to" video. Pulled clutch cover and checked belt alignment. Start with the drive clutch, the larger of the two. When we removed it to seal his belt box and replace the belt there weren't any. We’ll take a 15 mm, hold on to the clutch, and remove the bolt. Our shop pro xp has 5 installed and almost no secondary clutch spin. 5x12 Rear on 10" 5+5 and Buffed Fronts 26x12. Great fourm too Apr 5, 2015 · Please Help. com/rzr-pro-xp-1/Clutch Puller: https://epiperforman Oct 25, 2019 · Nice! I have some extra shims on the way as well. This video covers how to use the tool Jan 12, 2021 · 2021 Secondary Clutch Bolt. Read earlier secondary clutch bolt was smaller and should be around 25lbs. Oct 17, 2009 · To remove the Secondary Clutch you must remove the bolt in the center of the clutch using a ½” socket. I attached a pic, my secondary looks a little different than some setups I have seen. Sep 28, 2021 · Austin is right. Apr 15, 2020 · Put the Belt on the Secondary Clutch. The Tuner Secondary fits under the stock clutch housing Nov 2, 2024 · Original secondary was the Polaris rapid reaction clutch where one sheaves rotates as the sheaves move in and out On this tied secondary the sheave doesn't rotate as it moves. Put an even coat there and start your bolt. Jan 6, 2010 · Theory & Mechanics of Radius applied to the driven clutch PRESSURE SPRING in the SECONDARY Clutch The pressure spring in the Secondary Clutch has 2 basis functions. https://www. Dec 13, 2015 · Secondary clutch helix bolt size? Jump to Latest 2015 RZR XP1000 Voodoo Blue 2014 XP4 2011 RZR XP900 LE White Lightning 2008 LTR450, 2004 YFZ450,2003 YFS200. Jun 19, 2020 · https://www. Prop a long screwdriver or long extension from the frame to one of the fins on the secondary to keep it from spinning. Please Ta Jun 13, 2018 · SOLD!!! 2012 RZR 570, with most of the accessories Bought!!! 2015 RZR S900 Titanium! Let the fun begin (again)!! XP1K wheels and tires. Pulley Performance Variator Jul 29, 2017 · Service manual torque specs for the drive (primary) clutch mounting bolt is 96 ft-lbs; torque specs for the drive clutch spider is 290 ft-lb (Apply 0. Jan 12, 2022 · I have the exact same problem with a new AA primary & sec. May 27, 2021 · Torque to Factory Specs [20:59] Torque to 40 foot-pounds on the secondary clutch and 96-foot pounds on the primary clutch (the factory specs). A forum dedicated to Polaris RZR Link to XP 1000 Products https://www. Step 2. Jan 2, 2012 · Torque on Secondary Primary high lighted in blue, secondary in red. View attachment 2120816 Closeup of the P22 View attachment 2120817 Apr 11, 2013 · 2012 RZR S, Backwoods Armor 2"-3" lift, 29. We paired our R-Series EBS primary with a well proven Team® Post Tied Secondary for the 2015 RZR 900 (all models). May 28, 2013 · Clutch install on Ranger 900 (similar to RZR900X- but no removable helix on secondary): RZR 900XPSecondary disassembly (you don’t have to totally disassemble as shown to change spring): Polaris RZR XP 900, Polaris Ranger 800 - EBS Secondary Disassembly RZR 900XP clutch removal and replacement: Installing Dalton clutch kit in primary in RZR 900XP: Apr 28, 2014 · Hey all first post here. Tricks and Tips to help you along the way. com/primary-clutch-puller-pcp-24/Models:Polaris - OE PU-524221000 Jan 10, 2022 · A clutch kit uses weighted clutch arms, clutch springs, and/or a secondary clutch helix to change the way your CVT clutch engages. We blasted the secondary clean with compressed air and marked the inner sheave and helix cover at the Xs with a Mar 5, 2016 · Jessnutts, just straight replacing the primary with a new primary is super simple. 5"offset from SATV, Polaris hardtop, Fox Podiums, Promark 3000XT winch, RZR4 exhaust, UMP intake, ProArmor doors, Progressive springs from Makin trax, DFR fuel controller, Polaris "S" flares, HID 35 W headlight conversion. I will try to find the other thread that discusses this at length. Jan 13, 2017 · Learn how to install the primary clutch on a Polaris RZR 900 XP. I removed the driven clutch bolt ( Secondary Clutch ), and removed two thin shims and one thick shim. ALL Polaris domestic drive clutches should be torque to 80 Ft lbs. pdf. Impact, how big of an impact? Like a Milwaukee 18V 1/2" that will loosen 600 ft-lbs? If it won't budge, cut the head off. May 3, 2014 · But started out almost floored the gas pedal Testing low end tourque. 1K views 17 replies 5 participants last post by mattmanstroked Jun 29, 2014 The NCY Torque Driver Secondary Sliding Sheave will provide your RZR 170 with better take off and acceleration capabilities. When it broke it also took out the inner and outer clutch cover. 96 is to much. If you have EBS it will only rotate one way, non EBS both directions. Next we’ll get our clutch compressor tool. Split the case, remove old shaft and remove the bearings, press bearings on new shaft and install. I had three guys and I bought an SDI clutch alignment tool and so we could all align them and bought the rollers from hunter works. Oct 18, 2020 · Hey guys, so I have had the bolt on my secondary back out twice. Once the clutch cover is removed, you will see the primary clutch (forward) and the secondary clutch (rearward). Find this clutch kit and more for your XPT on aftermarketassass Apr 15, 2023 · Make sure you ordered the correct clutch-as there is a conversion secondary from the tiny output male shaft you have, to accept the female shaft you now have. lbs. This primary clutch assembly comes complete w May 11, 2017 · AA level 3 tune, S2 clutch kit, half tinted windshield, polaris roof. Thi Nov 14, 2021 · So I have searched this forum and google to their ends and for the life of me cannot figure out what the torque spec is supposed to be on the secondary clutch bolt with a cup washer and 10. PVT System Fastener Torques Fastener Torque Note Drive Clutch Bolt (All Carbureted) 50 ft-lb(68 Nm) Re-torque after running engine. Aug 16, 2018 · Torque it to 40 ft-lbs, then set the torque wrench to 55 ft-lbs and you probably won't see that much "turn of the bolt". Team makes those conversions ( Venom Products) but you have to have the conversion style as the output shaft from the 2014-1016 shaft is larger . The CVT clutch math is like magic to me. Another parts breakdown of a secondary clutch. (sold), Lots of other Polaris non-RZR stuff too. I'm thinking there is something wrong with the clutch engagement or weights. ~4-500 miles on it. for some reason i thought there was two spacers on there. Dec 26, 2020 · So torque specs on the clutch. You can also use a 1/2" extension to hold it. The following is an example of how to determine the springs’ rating. How to torque down secondary clutch. Threaded hole in secondary clutch is still used for belt removal tool. Also, angles can confuse you too and little difference in most angles available. I bought the tool but the nut just gets real tight and is not moving the plate on the secondary. Hand remove the bolt, then pull forward on Secondary Clutch. More Clutch Weight = Less RPM Less Clutch Weight = More RPM One magnet is roughly a 150rpm change Higher starting rate on the primary spring = higher clutch engagement Lower primary spring starting rate = lower Dec 25, 2020 · The bearing in the drive clutch that the inside of the belt runs on. All the video's I've watched there has always been a few. Remove the 3 Torx head bolts. Remove the snap ring and slide the secondary clutch off the input shaft. Could you post the master list of torque specs for the 21? I have the 2020 Dec 29, 2021 · I need to remove my secondary clutch on my 2022 PXP Ultimate so that I can install a Razorback temp monitor I have been trying to find the specification on how much I need to torque the bolt when I replace it. Examples of 3 Different Helix 1)Top-Regular RZR Stock w/EBS Notch 2)Middle-RZR “S” w/EBS Notch Aug 3, 2021 · In Depth & Step by Step removal, rebuild and re-installation of the primary and secondary CVT clutches on a Polaris RZR Turbo using an Aftermarket Assassins Feb 25, 2012 · Do any of you guys know the torque settings on the primary and secondary Driven Clutch Retaining-Bolt Torque: 17 ft. General RZR Discussion. Attachments. I can feel it bogging. 78g weights on this prototype sled. Or just start with a, say 3/16" cobalt drill bit and drill at the center of the bolt, about 1/2" deep Dec 21, 2016 · IHI, THANK YOU, THANK YOU, THANK YOU. Secondary still spinning. The secondary clutch also aids in shifting gears smoothly by controlling the tension on the drive belt. no major climbing or fast speed. I'd like to align the secondar so that the belt rides in the center of the primary. The power flows from the Primary Clutch through the Belt to the Secondary Clutch. The combo of Secondary Spring & Helix Angle is what controls these functions. Larsonator DIY dual-rate spring kit and Schmidty Racing reservoir shock end caps. Engines make peak horsepower (HP) and torque (TQ) at a specific rpm for each. I start at 90 and Rah-ta-ta on the secondary ( secondaries are a P. I. I have a nagging belt noise and decided to try to fix it. but I have a 2018 . May 8, 2020 · Removed Secondary Clutch and the sharpie markings looked exactly like photos posted earlier in thread. Start machine and rev it to get belt to go through a clutch opening and closing cycle, and let it go back to idle and see what the secondary is doing. Jun 9, 2017 · We are able to get a little more aggressive in how the clutch up shifts and back shifts to push that power to the wheels quicker. Fortunately I had few days of warranty left and took it to the dealer. We’ll slide the secondary clutch into place. Hopefully the clutch alignment does the trick. Shifts awesome now. XB3 fire extinguisher, in cab. RAM-mounted Samsung Tab GPS. Thanks Apr 28, 2021 · secondary clutch turbo xp4 Jump to Latest 13K views 3 replies 3 participants last post by Max H Apr 29, 2021 Jun 10, 2019 · Built for Strength Get a Heavy-Duty Primary Clutch for your Polaris RZR 800 and see how SuperATV does clutches. Then install the SuperATV World’s Best Belt, which you can pick one up from SuperATV. com/homeThis video explains how to troubleshoot both the primary and secondary clutch when you are having issues. if still spinning with any speed and belt is still riding on inside of primary (see with camera phone) remove secondary bolt again and May 19, 2015 · The above diagram shows the three major components of the CVT system: Primary clutch, Secondary clutch, and drive belt. The Secondary (Driven) Clutch is the one that attaches to the transmission and and accepts the power that is transferred by the Primary (Drive) Clutch thru the Drive Belt. Dr. Nov 16, 2020 · https://www. Outer cover is easy, but I've never removed the inner cover. I removed my primary an secondary clutch today to Silicone the back plate an was wanting to know the best way to torque the primary back on. The Jun 27, 2014 · 2012 900 secondary clutch help Jump to Latest 4. Well it doesn't seem to be torque responding. To my discovery the secondary clutch bolt was loose and the clutch worked its way loose could move it out about inch or so. There are lots of people breaking the new small bolt assuming the torque is the same as prior models. com/polaris_turbo_rzrThis video explains how to take a Polaris RZR Turbo primary clutch apart and how to use our tools in the process. 2. And the secondary stops moving when in park and idling. e. SuperATV's Polaris RZR XP 1000 Rev1 Clutch Kit is built to perform. The bearing rotates on the drive clutch shaft and must spin freely or it will rotate the secondary and make it hard to shift. mpsp ptwl dyavgu tjqxmfd ndhgdy vdjq ekyvin tndn pxtfcx mlfzm bdrl qzvdalh xjwepgy cotan updq